CONTROL AND SELECTION UP TO 100% OF TURNED PARTS
In the perspective of utmost perfection while producing turned parts in accordance with the technical specifications required by customers, we have invested in an optical sorting machine specifically developed by Delta Visione for a visual and dimensional control up to 100% of high-precision machined components.
The qualitative request to be reached with ppm levels varying from 0 to 50 is set by customers operating in more complex sectors: our standard sampling procedure of turned parts at a defined frequency, which ensures a quality level up to 2700 ppm, is no longer enough.
Technical specifications: automatic sorting of small turned parts
It is a machine equipped as follows: manual loading; clamping within the rotary table for a 360 ° control of turned parts; comparisons and measurements of quotas by taking 12 photographs throughout the entire quality cycle and packaging of small turned components identified as “good” ones.
Quality control is no longer a choice but a must: in order to be able to provide ad hoc turned parts, we use the best manufacturing technologies with the aim of successfully distinguishing ourselves from our competitors in the third-party B2B market. After processing, our company mission is to fulfil customer satisfaction by applying a trade policy strongly oriented to TQM “Total Quality Management”, i.e. zero defect approach for continuous improvement.
Precision Turned Parts: types and applications
In the precision mechanical workshops, different types of work are carried out with the task of starting from a material and arriving at the finished product. To achieve precision turned parts, milling, assembly, grinding and turning processes are carried out. The latter is an operation that is carried out by means of suitable machine tools: the cutting system is able to transform a piece of metal into a finished product by acting on the original shape by removing the unnecessary material. Excess material is removed by rotating the workpiece and through the cutting tools. With this mechanical machining, tapered or cylindrical parts can be made: the article is processed by fixing it on a spindle, which is a rotating head, and approaching the molded tool until the two objects come into contact. The tool removes the excess material but does so in a controlled manner, so the piece acquires the desired profile. Summing up briefly: turning is an industrial production process obtained for chip removal. Turnover is defined by a rotating piece of the workpiece and a most straightforward motion of the tool (in the milling and punching the tool has a rotating motor). The tool cutter penetrates into the material of the workpiece and disconnects the excess part (superimposed) forming a chip. Turning is widely used in metalworking, but also for wood and stone.
What are the precision turned parts
The precision turned parts are small common use items such as screws, bolts, nuts, helicoils, washers, seegers and thorns. They are produced by typical mechanical turning operations which, thanks to the turning and milling systems, allow the production of precision turned parts.
Types of precision turned components
We all know what a screw and nut are. The screw is a cylindrical bar with a helical thread engraved on the surface mainly used to fasten objects between them. The nut, on the other hand, is used to tighten the threaded screw. The bolt is the mechanical system that connects screw and nut and serves for fastening two “parts”. The helicoil, on the other hand, is a kind of helical-shaped metallic insert that is inserted into pre-threaded holes in order to obtain more robust threads or to restore twisted nut grooves. The washers or rosettes are flat rings of varying profile and size that are used to distribute a bolt on a larger surface. Seegers are also rings (open in this case), but they are more than just used to fasten other mechanical parts. Finally the plugs, simple cylindrical steel elements used as positioning devices. All these metal shutters are precision turned components that are used in various manufacturing environments.
The various materials of precision turned components
There are different types of materials that are used for the production of precision turned components. They range from copper to brass, from iron to pre-treated materials, from stainless steel to alpacca, from phosphor bronze to aluminum to finish copper to beryllium and tombacco.
Application fields of precision turned parts
The precision turned parts and its precision turned components have a great variety of in which they can be used. Are essential elements for assembling a finished product of excellent finish. The term metallic minuterie includes elastic components, precision components, components for computer science, lighting technology, telephony, in the field of medical, hydraulic and pneumatic.
